CNC cut foam insert example

CNC precision foam inserts

Every tool.
Perfectly
placed.

Print our grid at home, lay out your tools, send us a photo. We vector trace every shape and CNC cut a custom foam insert — delivered to your door, ready for your toolbox, drawer, or case.

±0.5mm
Cut tolerance
3–5
Day turnaround
AU
Made locally
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How It Works

01
CutForm printed grid template

Print the grid template

Download our scaled PDF grid and print it at home on any A4 or letter-size printer. No special equipment needed.

02
Tools laid out on CutForm grid

Lay out your tools & photograph

Arrange your tools on the printed grid and take a clear top-down photo. That's all we need from you.

03
CNC cut foam insert delivered

We trace, cut & ship

We manually vector trace each tool outline, CNC cut your foam insert to exact tolerances, and ship it direct to your door.

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Foam Materials

50mm — High density

Polyethylene (PE)

Hard-wearing closed-cell PE foam for heavy tools and site boxes. Resistant to moisture, oils, and impact — built for the job site.

Heavy duty

20mm — Low density

EVA Foam

Lightweight, flexible and shock-absorbing. Perfect for rolling bags, transit cases, and anywhere weight matters.

Lightweight
±0.5mm
CNC cutting
tolerance
3–5
Business days
turnaround
100%
Manually traced
to your tools
AU
Made & shipped
locally
03 /

Optional Add-ons

Black acrylic protective overlay

Protection

Black Acrylic Overlay

A precision-cut matte black acrylic panel that sits on top of your foam insert. Shields the foam from chemical spills, oils, UV degradation and everyday wear — while keeping your tools perfectly organised.

  • 3mm matte black acrylic
  • Cut to exact foam insert dimensions
  • Chemical & UV resistant
  • Easy wipe-clean surface
  • Laser engraving available on request
Laser engraved foam insert

Identification

Laser Etching

Add laser engraved text, serial numbers, logos or tool labels directly onto your foam insert. Perfect for asset tracking, professional kits and branded tool storage.

  • Serial numbers & asset tags
  • Company logos & branding
  • Individual tool labels
  • Any font or custom artwork
  • Permanent — won't fade or peel

Get started today

Ready to sort your kit out?

Download the free print-at-home grid template. Print it, lay out your tools, photograph them, and send it through. We'll handle the rest.

Download Free Grid Template PDF · No sign-up required · A4 & Letter sizes